From ISS to Moon: The Next Frontier in Space Habitat Recycling

The future of space exploration may depend on our ability to repurpose rather than replace.

Imagine a future where retired International Space Station modules, instead of burning up in Earth's atmosphere, are given new life as habitats orbiting the Moon. This concept represents a paradigm shift in how we approach space exploration—from disposable architecture to sustainable infrastructure. As the ISS approaches its planned retirement in 2030, scientists and engineers are exploring how its components could be repurposed for humanity's next giant leap into deep space.

The Legacy of the ISS and the Lunar Gateway Vision

The International Space Station has been humanity's orbiting laboratory for over two decades, hosting thousands of experiments and demonstrating our capability to live and work continuously in space. Meanwhile, NASA's Artemis program is paving the way for a sustained human presence at the Moon through the development of the Lunar Gateway—a small space station that will orbit the Moon and serve as a staging point for lunar surface missions and eventually Mars expeditions4 .

The Gateway's initial configuration will consist of at least two key elements: the Power and Propulsion Element (PPE) and the Habitation and Logistics Outpost (HALO)6 . Unlike the football-field-sized ISS, the Gateway will be more modest in scale, with a pressurized volume of at least 125 cubic meters—roughly the size of a small studio apartment for four astronauts6 . This compact design presents both challenges and opportunities for incorporating reused ISS components.

Comparison of Space Stations
Characteristic International Space Station (ISS) Lunar Gateway
Orbit Low Earth Orbit (~400 km) Near-Rectilinear Halo Orbit (~1,500-70,000 km from Moon)
Planned Retirement 2030 Under development
Pressurized Volume ~916 m³ ≥125 m³
Primary Purpose Microgravity research Lunar exploration staging
Power System Solar arrays (~120 kW) Solar Electric Propulsion

Did You Know?

The ISS has hosted over 240 people from 19 countries and has been continuously occupied since November 2000, making it one of the most successful international collaborations in history.

The Technical Feasibility of Repurposing Space Modules

The concept of reusing ISS modules for lunar habitats presents extraordinary engineering challenges but also offers potentially revolutionary benefits. The process would involve carefully selected modules from the ISS being detached, equipped with new propulsion systems for the transit to lunar orbit, and then integrated into the growing Gateway structure.

Overcoming the Distance Challenge

The journey from Low Earth Orbit to lunar orbit represents a significantly greater distance than typical ISS operations. While the ISS orbits approximately 400 kilometers above Earth, the Gateway will reside in a Near-Rectilinear Halo Orbit around the Moon—varying between 1,500 km and 70,000 km from the lunar surface6 . This transit would require specialized propulsion modules and careful trajectory planning to ensure the structural integrity of repurposed components throughout the journey.

Critical Systems Adaptation

Perhaps the most complex aspect of repurposing ISS modules involves updating and replacing critical life support systems. Technologies developed for the Gateway provide insight into what these adaptations might entail:

  • Advanced Water Recovery: NASA's patented bioregenerative water treatment system1
  • Condensation Control: Sierra Space's surface heating device1
  • Radiation Protection: Sophisticated storm shelters and monitoring systems5
Technical Feasibility 65%
Cost Effectiveness 45%
Implementation Timeline 30%

Case Study: The Water Recovery Experiment

Background and Methodology

A crucial experiment demonstrating the type of technology needed for repurposed space habitats is NASA's bioregenerative water treatment system (U.S. Patent No. 10,336,637), designed specifically for closed-loop water recovery on the ISS and future Mars missions1 . This system represents the cutting edge in life support technology that could be retrofitted into repurposed modules.

The experimental setup involved a multi-stage purification process:

  1. Biological Treatment Phase: Introduction of nitrifying bacteria to break down urea and other waste compounds
  2. Membrane Filtration: Physical separation of contaminants using advanced semi-permeable membranes
  3. UV Sterilization: Pathogen elimination through targeted ultraviolet radiation
  4. Ammonia and Brine Separation: Recovery of useful byproducts for other applications
Water Recovery System

Closed-loop system with >90% water recovery target

Results and Implications

The system demonstrated a significant reduction in water losses compared to previous systems aboard the ISS. Notably, the process successfully converted waste inputs into useful products for various applications, including propulsion, breathing air, and plant fertilizers1 . This closed-loop approach is essential for long-duration missions where resupply from Earth is impractical.

Water Recovery System Performance Metrics
Parameter Previous System Bioregenerative System
Water Recovery Rate ~85% >90% target
Energy Consumption Baseline 15% reduction
Useful Byproducts Limited Fertilizers, breathing air
Maintenance Interval 30 days 60 days projected
The success of this water recovery experiment has profound implications for the feasibility of reusing ISS modules. It demonstrates that critical life support systems can be upgraded to meet the more stringent requirements of deep space habitats, potentially extending the useful life of existing space infrastructure.

The Scientist's Toolkit: Essential Technologies for Space Habitat Repurposing

The transformation of ISS modules into lunar habitats requires specialized technologies and materials. Here are key components from the research and development pipeline:

Essential Technologies for Habitat Repurposing
Technology/Material Function Current Implementation
Bioregenerative Water Systems Closed-loop water recovery NASA Patent No. 10,336,6371
Advanced Surface Heating Condensation prevention on composites Sierra Space Patent No. 11,827,3831
Hall-Effect Thrusters Efficient station-keeping propulsion BHT-6000 and AEPS on Gateway PPE6
Dynamic Lighting Systems Crew health and circadian rhythm regulation Variable intensity (10-775 lux) and temperature (3000-6500K)5
Inflatable Habitat Technology Expanded living volume EuroHab concept by Spartan Space
Radiation Protection Systems Crew protection from deep space radiation Storm shelters and monitoring systems5
Radiation Protection

Advanced shielding and monitoring systems to protect astronauts from cosmic radiation.

Life Support Systems

Closed-loop systems for air, water, and waste management in deep space environments.

Propulsion

Advanced propulsion systems for orbital transfer and station-keeping.

The Path Forward: Challenges and Opportunities

While the concept of reusing ISS modules as lunar habitats presents exciting possibilities, significant challenges remain. The technical hurdles of safely transporting modules from Low Earth Orbit to lunar orbit, the costs of developing the necessary transportation systems, and the unknown structural integrity of aged space hardware after decades in orbit all require thorough assessment.

Opportunities
  • Substantially reduce costs compared to building and launching entirely new habitats
  • Accelerate timeline for establishing a sustained human presence around the Moon
  • Demonstrate sustainable practices for future space infrastructure
  • Provide larger living volumes for astronauts than would otherwise be possible in early Gateway configurations
Challenges
  • Technical complexity of orbital transfer and module integration
  • Structural integrity of aged space hardware
  • Cost of development for specialized transportation systems
  • Unknown long-term performance of repurposed systems in lunar orbit

Companies like Sierra Space with their surface heating technology, and Spartan Space with their EuroHab inflatable habitat concepts, are already developing technologies that could facilitate such repurposing efforts1 .

Implementation Timeline

2025-2030

ISS operations continue while planning for decommissioning and module selection for potential repurposing.

2030-2035

ISS decommissioning process begins. Selected modules are prepared for detachment and retrofitting.

2035-2040

Transportation systems developed and tested. First modules transported to lunar orbit.

2040+

Integration of repurposed modules into Lunar Gateway and other cislunar infrastructure.

Conclusion: A Sustainable Future in Space

The concept of reusing ISS modules as lunar habitats represents more than just an engineering solution—it embodies a fundamental shift toward sustainable space exploration. Just as society on Earth is increasingly embracing circular economies and repurposing materials, our approach to space infrastructure must evolve beyond disposable architecture.

As World Space Week 2025 emphasized with its theme "Living in Space," the technologies that make space a habitat are critical to our future beyond Earth1 . The careful repurposing of the ISS's legacy modules could provide the foundation for humanity's continued expansion into the solar system—honoring our achievements in low Earth orbit while building toward an enduring future among the stars.

The International Space Station has taught us how to live in space. Its second act might be teaching us how to stay there.

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